VISIT OUR BLOG   |   CONTACT US

ALI Agents Only     CM Agents Only
Title

OPTALIGN SMART
File Size Date Requirements

How to Upgrade OPTALIGN smart - ALI 12.200 computer

1) Extract executable file to empty USB memory stick. Firmware will be stored in the OPTALIGN folder.
2) Switch on OPTALIGN smart
3) Attach ALI 12.503 USB cable
4) Connect PRUFTECHNIK memory stick to the USB cable. The OPTALIGN smart will recognize the attached memory stick and will update itself.
5) Follow the instructions at the end of the upgrade process. PRESS & HOLD ENTER KEY until device switches on.
Warning: Ensure that the device is charged or at least 80% battery capacity.

How to Upgrade OPTALIGN smart EX - ALI 12.200EX computer

1) Extract executable file to empty USB memory stick. Firmware will be stored in the OPTALIGN folder.
2) Attach OPTALIGN smart EX to ALI 12.500 OPTALIGN smart adapter box
3) Insert PRUFTECHNIK memory stick into the adapter box
4) Switch on OPTALIGN smart EX. Update will autostart.
Warning: Ensure that battery capacity is at least 80% or that the ALI 12.500 adapter box is connected to ALI 12.651 charger.

NOTE: When the OPTALIGN smart EX is running, the USB Stick will NOT be recognised!
Update is only possible if the USB Stick is first conected to the adapter box and OPTALIGN smart EX is then switched on.

Firmware version 1.19 Build 1884
OPTALIGNsmart-Shaft-FW1.19.exe
Important: Do not use this firmware for OPTALIGN SMART EX! Use FW 1.18 instead.
26264 KB 11/9/09 For ALI 12.200 computer,
use ALI 12.700SET Memory stick and ALI 12.503 cable.
Firmware version 1.18 Build 1860
OPTALIGNsmart-Shaft-FW1.18.exe
26223 KB 8/17/09 For ALI 12.200EX computer, use ALI 12.700SET Memory stick and ALI 12.500 adapter box.

Version Notes 

OPTALIGN SMART FW 1.19 (Build 1884)
Shaft Alignment version 1.19
Straightness version 1.00

  • Improvements to work flow

OPTALIGN SMART FW 1.18 (Build 1860)
OPTALIGN smart EX Firmware version 1.18
Shaft Alignment version 1.18
Straightness version 1.00

OPTALIGN SMART FW 1.16 (Build 1830)
OPTALIGN smart EX Firmware version 1.16
Shaft Alignment version 1.16
Straightness version 1.00

  • RF communication
  • New resume policy
  • Feet calculator - calculates results for third foot despite first and second foot results being undefined.
  • New flange result screen
  • Flange results/number of bolts
  • Improvement of the Move function
  • Improvement of the vertical flange move
  • Improvement of the reports
  • File handing
  • Dial gauge targets
  • Measurement details include the measurement sensor information

OPTALIGN SMART FW 1.14 (Build 1692)

  • Foot result values bigger, more visible.
  • Tolerance status now reflected in the color of the Result values.
  • Negative dimension entry capability.
  • The ability to restart Sweep readings "on the fly". (Great for heavy machines and situations with lots of backlash.)
  • Flange machine setup configuration options.
  • Flange shimming result options.
  • Soft foot screen improvements.
  • Menu shortcuts.
  • 3-Machine train result overview.
  • Sensor firmware update to version 1.34.
  • Tolerance Table display.
  • Tolerances: Switch off Smiley if desired.
  • Results Table modifications.
  • Built-in Pipe Strain check (vector values only).
  • Hot Alignment Check capability (Sweep only).
  • Additional measurement details in Results Table.
  • Default option for RPM, coupling diameter, tolerance table, results resolution and more.
  • Six-footed machines results calculator.
  • Targets as Dial Indicator values.
  • Workflow Assistant, with options.
  • RF module s/n shown on Measure screen.
  • The ability to set an image as a boot up screen (such as a company logo). 
  • The ability to name machines in the instrument
  • The ability to print/save a report as a PDF directly to a connected flash drive.
  • Much more!
You can also launch the transducer firmware update manually at any time as follows:
  • Press the Measure key, then Menu, then select XY View.
  • Set your communication to RS-232 (not Bluetooth!)
  • Press Menu and select Sensor firmware upgrade.

Download Addendum to ALI 9.123G OPTALIGN smart Operating Manual

PC Display Software v3.25
PCDisplay_3.25.exe
19324 KB 11/9/09 Use with ALI 4.620SET RF module.
Not compatible with
ALI 12.200EX computer
Request operating manual in PDF format.      
ALI 9.122G OPTALIGN smart Pocket Guide
OPTALIGNsmart_PocketGuide.pdf
468 KB 1/29/09  

Go to Alignment Reporter

    For ALI 12.200 computer,
use ALI 12.503 cable.
For ALI 12.200EX computer, use ALI 12.503 cable and ALI 12.500 adapter box.
Go to Alignment Center     For ALI 12.200 computer,
use ALI 12.503 cable.
For ALI 12.200EX computer, use ALI 12.503 cable and ALI 12.500 adapter box.
See Demo Video      
Download brochure      
How-To Print PDF Reports from OPTALIGN SMART